PCBN Composite insert- BC

Grade and Applicable Industry

Applicable Industry	Workpiece Material	Feature	Cutting speed Vc (m/min)	Cutting fluid
●Brake disc	●Gray cast iron	●Mainly usedforgray cast iron workpieces processing ●From continuous to heavy interrupted high speed finishing ●Strong coating adhesion,effectively improving tool life	600-1200	Dry cut or wet cut
●Brake disc	●Cachardaned alln		100-300	Dry cut or wet cut
●Brake disc ●Gear	●Gray cast iron	●Capable of the machining of various materials ●From interrupted to continuous highspeed ●Strong coating adhesion,effectively improving tool life	600-1200	Dry cut or wet cut
●Brake disc ●Gear	●Powder metallurgy		90-200	Dry cut or wet cut
●Gear ●Bearing	●Hardened steel	●Excellent thermal stability and red hardness for its excellent wear resistance ●High speed continuous finishing ●Excellent temperature resistance and wear resistance of the coating can significantly reduce the wear of the cutting edges	180-300	Dry cut or wet cut
●Gear ●Bearing	●Bearing steel ●Cemented steel	● Balanced wear resistance and chipping resistance ● Medium interrupted and continuous finishing ● The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting edges	100-175	Dry cut or wet cut
●Gear ●Bearing	●Cemented steel	● Strong chipping resistance and edge treatment ● Heavy interrupted finishing ● Excellent temperature resistance and wear resistance of the coating can significantly reduce the wear of the cutting edges	100-200	Dry cut

PCBN Composite insert– BC

Grade	Insert Shape	Insert Model	Radius	Chamfer
Grade	Insert Shape	Insert Model	Radius	1015	1020	1225	1520	1530	2020
BC		CCGW0602	4
		CCGW09T3	4
		CCGW1204	12
		CNGA1204	8
		CNGA1204	16
		DCGW11T3	4
		DNGA1504	8
		TCGW0902	4
		TCGW1102	4
		TCGW1102	8
		TNGA1604	16
		VNGA1604	4
		VCGW1604	4

Grade

Insert Shape

Insert Model

Radius

Chamfer

1010

1015

1520

2020

2025

2530

BS400

CNGA1204

●

DNGA1504

●

TNGA1604

●

VNGA1604

●

WNGA0804

●

BS420

CNGA1204

●

DNGA1504

●

TNGA1604

●

VNGA1604

●

WNGA0804

●

Applicable Industry

Workpiece Material

Feature

Cutting speed Vc (m/min)

Cutting fluid

●Brake disc

●Gray cast iron

●Mainly usedforgray cast iron workpieces processing
●From continuous to heavy interrupted high speed finishing
●Strong coating adhesion,effectively improving tool life

600-1200

Dry cut or wet cut

●Cachardaned alln

100-300

●Brake disc ●Gear

●Gray cast iron

●Capable of the machining of various materials
●From interrupted to continuous highspeed
●Strong coating adhesion,effectively improving tool life

600-1200

Dry cut or wet cut

●Powder metallurgy

90-200

●Gear ●Bearing

●Hardened steel

●Excellent thermal stability and red hardness for its excellent wear resistance
●High speed continuous finishing
●Excellent temperature resistance and wear resistance of the coating can significantly reduce
the wear of the cutting edges

180-300

Dry cut or wet cut

●Gear ●Bearing

●Bearing steel
●Cemented steel

● Balanced wear resistance and chipping resistance
● Medium interrupted and continuous finishing
● The excellent high temperature and wear resistance of the coating can significantly reduce the
wear of the cutting edges

100-175

Dry cut or wet cut

●Gear ●Bearing

●Cemented steel

● Strong chipping resistance and edge treatment
● Heavy interrupted finishing
● Excellent temperature resistance and wear resistance of the coating can significantly reduce
the wear of the cutting edges

100-200

Dry cut

Grade

Insert Shape

Insert Model

Radius

Chamfer

1015

1020

1225

1520

1530

2020

CCGW0602

●

CCGW09T3

●

CCGW1204

●

CNGA1204

●

DCGW11T3

●

DNGA1504

●

TCGW0902

●

TCGW1102

●

TNGA1604

●

VNGA1604

●

VCGW1604

●

Grade	Machining model	Applicabl Industry	Workpiece Material	Feature
BN300	Rough machining	●Roll ●Riligmoftar wall	●High nickel-chromium,high hardness alloy cast iron,cast high speed steel ●High manganese steel	●High hardness with excellent impact resistance,good cutting edge stability ●Suitable for heavy Toading rough machining from interrupted to continuous working conditions
BN360	Roughmachining /Semi-finishing	●Brakedisc ●Brake drum ●Parts of compressor	●gray cast iron	●Excellent combination of toughness and wear resistance,good edge stability ●Good universality,suitable for high-speed roughing machining from interrupted to continuous working conditions
BN380	Roughmachining /Semi-finishing	●Gear ●Bearing ●Mining machinery ●Coal mine machinery	●Hardened steel ●Surface overlaying material	●Balanced impact toughness and good wear resistance ●continuous machining under various working conditions

Grade	Machining Model	Applicable Industry	Workpiece Material	Feature
BS400	Rough machining /Semi-finishing	●Brake disc ●Brake drum ●Parts of compressor	●gray cast iron	●Excellent combinationoftoughness and wear resistance,good edge stability ●Good universality,suitable for high-speed roughing machining from interrupted to continuous working conditions
BS420	Roughmachining /Semi-finishing	●Gear ●Bearing ●Mining machinery ●Coal mine machinery	●Hardenesteeld ●Surface overlaying material	●Balanced impact toughness and good wear resistance ●Suitable for heavy interrupted to continuous machining under various working conditions

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